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Universal Milling Machine Job work in Nagpur

Universal Milling Machine Job work in Nagpur | SRN Industries
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SRN Industries is a leading universal milling machine job work and service provider in Nagpur. We offer this versatile universal milling machine where it can perform a wide range of machining operations on various materials and can perform complex tasks with the help of multiple axes, which are connected in machines at both vertical and horizontal angles.

We use numerous types of milling machines that are made with new technological updates, such as CNC mills, horizontal milling machines, bed mills and duplex milling machines, to improve productivity and accuracy. Let’s discover our multiple types of universal milling machine job work, its benefits and certain applications!n

Our various types of universal milling machine job work:

As per the requirements from the various industries, we offer multiple types of universal milling machine job work, which can fill the inefficiencies and maximize productivity:

  • Plain (horizontal) milling: In this process, the machine's cutters are positioned horizontally and parallel to each other, touching the surface. As the cutter rotates horizontally, the table moves up and down, removing material from the workpiece. We use advanced machines like horizontal milling machines and CNC milling machines, which utilize automated tooling and cutting-edge technology. These machines are equipped with high-speed carbide cutters and inserts, allowing for fast and precise cutting.
  • Vertical Milling: To keep our operations flexible, we use vertical milling, a process where the cutting tool rotates perpendicular to the surface being machined. This method is extremely precise and can handle heavy materials with ease. We utilize various machines, including vertical milling machines and CNC vertical milling machines, which feature multi-axis machining and high-speed spindles for efficient operation.
  • Angular Milling: Universal milling machines are versatile machines that use attached spindles to cut materials at specific angles. The spindles and axes are positioned at precise angles to ensure accurate cutting. With advanced technology, these machines can now tilt and rotate spindles to cut materials at various angles without needing to adjust the workpiece. This, combined with high-precision angular milling, enables the creation of complex 3D models from raw materials
  • Face Milling: This is one of the highly used universal milling machine processes, where the machine is attached to a flat surface perpendicular to the axis of the milling cutter. The outer materials are removed through the cutter and able to make the surface smoother. The horizontal milling machines and CNC milling machines are majorly used in these processes with the new technological upgrades, such as multi-flute cutters for removing harder materials and insert technology for improving the overall tool life and reducing downtime for sharpening. This process is used for surface flattering, material removal and squaring parts.

Technical Features of our of universal milling machine job work:

For more understanding about our various process of universal milling machine job work, we have attached below a technical feature sheet:

Features Plain Milling Vertical Milling Angular Milling Face Milling
Machine Type Horizontal & Universal Milling Machine Vertical Milling Machine / CNC Vertical Mill Universal Milling Machine with Tilting Head Universal & Vertical Milling Machine
Axis Control 3-axis (X, Y, Z) 3-axis / Multi-axis 3-axis with adjustable tilt 3-axis / CNC control for automated face cuts
Spindle Orientation Horizontal Vertical Tilting spindle Vertical
Spindle Speed 60 - 4,500 RPM 60 - 15,000 RPM 60 - 4,500 RPM 100 - 12,000 RPM
Work Table Size 1000 x 250 mm to 1500 x 400 mm 1000 x 300 mm to 1500 x 400 mm 1200 x 300 mm to 1600 x 450 mm 1000 x 300 mm to 1600 x 500 mm
Table Movement (X, Y, Z) X: 900 mm, Y: 350 mm, Z: 400 mm X: 900 mm, Y: 400 mm, Z: 450 mm X: 900 mm, Y: 350 mm, Z: 400 mm X: 900 mm, Y: 400 mm, Z: 450 mm
Tilt Angle Range N/A N/A +/- 45° to +/- 60° tilt N/A
Cutting Capacity 100 mm 50 mm (slotting) to 100 mm Up to 90° angles, customized cutters Up to 250 mm diameter face milling cutter
Tool Type Slab Mill Cutter End Mills, Slot Drills Angular Form Cutters, End Mills Face Mills, Multi-insert Face Cutters
Max Load 300 - 1000 kg 500 - 1500 kg 400 - 1000 kg 400 - 1500 kg
Tool Diameter Up to 160 mm Up to 150 mm (slot cutters) Up to 120 mm (form and angle cutters) Up to 250 mm face mill
CNC Control Available Full CNC integration with G-Code programming CNC for precise angular cuts Full CNC integration for automated cycles

Multiple Types of Benefits of Our Universal Milling Machine Job Work:

As the best universal milling machine job work and service provider in PCMC, Chakan, Talegaon, Ranjangaon, Bhosari, and Pune, we have included multiple types of updated technological innovations in all our machines, which will benefit you in certain ways, such as:

  • Versatile Machining Capacity: Our universal milling machine job work services utilize top-notch machines like CNC milling machines, which can handle a variety of tasks such as drilling and shaping with ease. The adjustable table and swiveling head on these machines allow for complex cutting operations at multiple angles, making it a versatile tool for our experts. Plus, with the integration of CAD/CAM software, our CNC machines can optimize operations and create intricate designs with precision and accuracy.
  • Cost-effective Production: By choosing our universal milling machine job work, you can significantly cut down on production costs. Our high-quality machines are designed to multitask, allowing multiple operations to be performed in a single setup, eliminating the need for additional equipment. Plus, with advanced features like automatic tool changers (ATC), our machines can automatically switch tools during operation, boosting productivity in complex industries like automotive and manufacturing.
  • Higher Accuracy: We offer our universal milling machine job work in multiple types of industries, such as automotive, aerospace and electronics, where higher accuracy is required. The new technological innovations in our machines, such as high-speed milling and digital readouts (DRO), help improve accuracy and productivity. These machines are directly connected to the direct-drive motors, and the higher the accuracy of the linear guide improves, the more performance. The laser-based alignment systems enhance the accuracy while operating on major and complex tasks.
Applications of our Universal Milling Machine Job work:

We have mentioned below a list of applications where our universal milling machine job work is highly applicable such as:

  • Creating medical implants and devices with precision: We craft custom medical parts with accuracy, enhancing healthcare.
  • Manufacturing turbine and rotor blades for energy production: Our expertise extends to creating critical components for renewable energy.
  • Producing dies and molds for plastic manufacturing: We precision-craft dies and molds for efficient plastic production.
  • Crafting custom machine components for unique needs: Our team creates tailored parts for specialized machinery.
  • Prototyping complex metal parts for industrial applications: We bring innovative ideas to life with precision prototyping.
  • Performing slotting and drilling operations for heavy machinery: Our skilled team excels in precision slotting and drilling.
  • Precision gear cutting and spline milling for smooth operation: We ensure seamless gear and spline performance.
  • Milling complex electronic casings with accuracy: Our expertise extends to intricate electronic casing production.

As a dominant universal milling machine job work and service provider in Nagpur, we as SRN Industries are always ahead of technological evolution and use high-quality machines for operating milling machine job work. We provide multiple types of universal milling machine job work as per the requirements of various industries with higher accuracy in each task. Contact us today for more information!